Lausanne (Switzerland), November 4: Tetra Pak has launched its next-generation Automation and Digitalisation (A&D) portfolio, called Tetra Pak Factory OS™, at the Gulfood Manufacturing event in Dubai. This new platform features modular, open, and scalable smart factory technologies designed to revolutionize food and beverage (F&B) production and prepare factories for the AI era.
A comparative study cited by the company shows that highly automated beverage factories achieve:
- 20% higher overall equipment effectiveness (OEE)
- 45% less product waste, and
- 20% fewer packaging line stops
compared to less automated plants.
However, many manufacturers still face challenges in adopting automation because of limited digital skills and the lack of complete, end-to-end solutions tailored to the F&B sector.
Tetra Pak Factory OS™ aims to solve this by combining advanced digital technologies with the company’s deep expertise in food and beverage processing. The system helps producers reduce costs, improve sustainability, and transition toward AI-driven manufacturing — making factories smarter, more efficient, and future-ready.
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At the core of Tetra Pak’s new Factory OS™ portfolio lies a data integration platform built on open technologies, advanced analytics, and global industry standards. This platform connects every piece of equipment and system across a factory, converting scattered, isolated data into a single, unified, real-time dashboard.
By doing so, it enables food and beverage manufacturers to:
- Maintain consistent product quality
- Improve operational efficiency
- Reduce water and energy consumption, and
- Lower the total cost of ownership (TCO)
Sean Sims, Vice President of Automation & Solutions at Tetra Pak, highlighted the industry’s growing challenges, saying:
“Today, food and beverage producers are under enormous pressure. They must deliver more with fewer resources — less water, less energy, less waste — all while maintaining quality and reducing costs.”
In essence, Factory OS™ is designed to give producers the digital visibility and control they need to meet these demands sustainably and competitively.
Charles Brand, Executive Vice President of Processing Solutions & Equipment at Tetra Pak, explained that the new system is designed to simplify complex operations and make data actionable.
Our next-generation portfolio transforms complexity into clarity. By combining contextualised data — the foundation of effective AI adoption — with high-performing equipment automation, Tetra Pak Factory OS™ gives food and beverage producers the confidence to act decisively in an increasingly volatile market.”
Brand further emphasized that Tetra Pak Factory OS™ represents more than just a technological upgrade — it’s a strategic vision for the future of food and beverage manufacturing:
“Designed for the next decade and beyond, it enables producers to build the factory of the future, where resilience, efficiency, and sustainability go hand in hand.”
etra Pak Factory OS™: Building the AI-Ready Factories of the Future
Lausanne (Switzerland), November 4: Tetra Pak has unveiled Tetra Pak Factory OS™, a next-generation Automation and Digitalisation (A&D) portfolio launched at Gulfood Manufacturing 2025 in Dubai. The platform is designed to make food and beverage (F&B) factories more efficient, sustainable, and AI-ready.
Key Highlights
1. Flexible and Scalable Design
Factory OS™ is built for flexibility and scalability, allowing producers to adopt automation and digitalisation at their own pace. Companies can start small, expand gradually, and customise the system based on their unique production requirements.
2. Universal Compatibility
It standardises data collection across all equipment, no matter the age or supplier. This ensures seamless integration across entire factories and provides consistent, reliable data for analysis and decision-making.
3. Unified User Experience
Factory OS™ offers a single, intuitive interface that enables operators to interact effortlessly across production lines, equipment, and control rooms.
4. Smart Digital Applications
The suite includes tools for real-time monitoring of materials, product quality, production output, and asset performance — transforming raw data into enterprise-level insights through factory-wide integration and contextual analytics.
5. Collaboration & Ecosystem
Developed in partnership with Accenture, the platform is supported by global industry leaders such as Siemens, Rockwell Automation, and Inductive Automation. Yet, what truly sets it apart is Tetra Pak’s deep expertise in food and beverage production, ensuring that every innovation directly addresses industry realities.
6. Global Availability
The new system is now available worldwide and is being showcased at Gulfood Manufacturing 2025 (4–6 November, Dubai). For more information, Tetra Pak invites industry professionals to visit www.tetrapak.com/FutureFactory.
Why It Matters
Tetra Pak’s Factory OS™ helps food producers face modern challenges: rising costs, sustainability targets, and growing demand for transparency. By providing end-to-end digital visibility, it enables factories to deliver consistent product quality, reduce resource use, and lower total cost of ownership (TCO).
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Disclaimer
I do my best to share reliable and well-researched market insights but but occasional errors or omissions may slip through. Please view all content as informational, not financial advice.
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